Monday, March 12, 2012

How To - Tie Rocks / Through - Stones

Ties Rocks or Through Stone are the same thing.  I'll call them ties. When building a freestanding walls or retaining walls it is very important to build with ties. Tie stones helping make a wall structurally sound. Ties stones are used to help tie the front and back of the wall together. Over time the wall will settle along with rise with frost heaves making it a flexible system. The ties will keep the wall from bulging outward by lock it together.

Illustration/spec sheet provided by the Dry Stone Conservancy USA.

This is the specs for 2011 DSC competition of a historical wall at Shaker Village KY. Most walls at this site are 36" high with 12" of vertical coping stones. Ties are placed at 18" up - level, spaced out 36" on center, protruding on both sides 2-3". 


2011 Dry Stone Conservancy DSC 8th Annual event at Shaker Village in KY. This wall section only had ties placed flush on this side but protruding on parking lot side. Set on level at 17" from grade. 





This was a the Warren Road retaining wall project at the first row of tie stones placed 36" on center. The original wall did not have them. Nor was the original wall 4' wide at the base. These ties were placed at 22" up. This wall did not have any stones to act as ties. I purchased PA Blue stone in order to add them into the wall. Not all walls will have ties. Some areas which are historical may not have used ties. Some areas do not have stone adequate as ties. Some stone may not work with ties such as rubble. Some walling styles just don't use them such as in areas of Carven district of Yorkshire*. If your working with stones you can layer and creating a double wall then you should be building with tie stones. 


When possible you should always use the larges stones you have for ties - of course within reason. You want to be able to lift them with at least one or two people. You should always pack underneath of them making sure every thing is tight. My ties above I used a level to help insure they were level front to back. (this day was raining so I just happen to keep both levels on this tie under the tent-no other reason to check it twice..ha ha) Make sure just like any stone you cover your joints below. If you don't happen to have tie stones long enough for the job you can use two long stones to help run past each other. But I would advise before you consider this read up more by purchasing the DRY STONE WALLING - a practical handbook. If you don't own this book and you enjoy walling or you consider yourself a professional. You should add this to your collection! A over whelming amount of content.


This is the upper row of tie stones 3' long - tie back into the bank on the Warren Road Project.

 

Notice tie stone protruding and set level. With walls over 48" it would be suggest to use additional ties set at half way points. On this wall which was 7' with flat caps I did 2 rows of ties placed at 22" up. My tie stones I used were 2" thick. The Dry Stone Conservancy DSC suggests walls 36"- 48" tall use one row of ties half way up. Walls 48"-60" use two rows at equal height. Walls less then this ties would not be necessary. But you could stager or place them random if you had a great deal of longer stones. This will only strengthen the wall.


In this picture above the red dots show all the tie stones as recommended by the Dry Stone Conservancy DSC to be staggered or centered above the lower row.  


Tie stones are a key ingredient to make a structurally sound wall. Note: In United Kingdom not all walls use this building practice. In the USA this was very commonly found in all historic stone fences in Kentucky built by the Scottish, Irish and English immigrants. These historic walls over 100 years still stand today! Some of the walls even had ties stones which staggered through out the wall in random placement. 

I believe historical structures show us the value of "Sound" construction without a Civil/Engineer telling you other wise in the USA. The lack of education and awareness is alarming in the United States when it comes to dry laid stone construction or walls built without mortar. 

Dry Laid Stone Construction which fails is most likely due to improper building. Not following the key building rules will add to accelerated failure. 

• Covering joints
• Length into the wall
• Pack the wall from the inside
• Lay stones level



Masterclass - Through Stones by Sean Adcock
Reproduced by kind permission of the author Sean Adcock - member@stonewaller.freeserve.co.uk
MC Through Stones Summer 07




Sunday, March 4, 2012

Advertising 24/7- Rockin' Kia Soul 2012



Since 2007 I have spent a great deal of time driving back and forth to Kentucky to learn the craft of Dry Laid Stone Construction (dry stack stone). The Dry Stone Conservancy has for years helped to educate those interested. In the last year I have spent even more time traveling down to Kentucky and up to Vermont for testing. So with more road trips in the works I needed to retire my faithful 1993 Honda Accord. In my 29 years of driving I have never owned a new car. Wow amazing concept "NEW".

Three years back when the Kia Soul first hit the market my wife bought one. After seeing just how great this little car/truck was, I started looking at all my options. I wanted to get good gas mileage (I'm getting 28 city-she of course gets 35 {1.6 manual} I must have something wrong with my foot? ) I wanted room to carry shovels, wall frames, tools etc.... Comfortable for road trips. Last but not least a great $$ VALUE! 

I looked at used Honda Element's- kind of ugly but lots of room I have to say. Not so great on gas, extremely pricey - sure do a great job holding their value. 

The Scion xB was a bit bigger then the Kia but also bad on gas and more money starting at $17k. With a 22 city / 28 highway MPG.

I even considered the Nissan Cube- Ya nope...very cute- love that back wrap around window. Starting at $15k. With a 25 city / 31 highway MPG.

Hands down it was back to the 2012 Kia Soul. The Base price models with 1.6 L Manual 6 speeds start at $14k. With a 27 city / 35 highway MPG. I went with the automatic 1.6 and am lovin' it! Got to love that new car smell. Now I'm spoiled with satellite radio, nice little sound system, blue tooth, paddle shifting... man this is a hoot. For the price of a nice used car I was able to buy a new Kia Soul. I couldn't be happier. Now I drive everywhere I can - I even make up excuses to drive places. 


The next task on the list was advertising. I got a hold of my buddy at M5 signs. We worked up a plan and he put it together. I bought the black Kia just for the reason of being able to work with my logo. Ya I know my wife told me I'm going to be cleaning it every day - that it might get old. But thats ok I love this little Soul. (She's always right!) Back to the logo's. Besides just sticking with the basics I went with Highway Reflective White Vinyl. The benefit is I have 24 hour advertising. Something people don't think about when they make signs to market their business. You have to get your money's worth any way you can these days. The phone # is my Google voice number. So now I'm sure to drive all over town just to be seen. Ya ok I love the satellite radio and the fact that it still smells new I admit it.

One lead from this advertising on the Kia will have paid for it self. With that kind of return on your money I might need a few more to add to the fleet. I'm just happy I can now show up to the job site in something that matches the level of professionalism of my work.


Thats what you call one Rockin' Kia Soul! 

Or as some know it...the Hamster car!

Enjoy the Kia Soul commercials below - party rock in the house tonight...



Kia Soul


Thursday, March 1, 2012

Dry Stone Resource Blog

For those who have not had time to look at my other blog- Please do so now.

Dry Stone Resource

This site is intended to help Educate, promote, preserve, inform both the professional industry along with helping the home owner. Understand Dry Laid Stone Construction. A resource for free listing of Dry Stone Masons in the USA, definitions, workshops, testing, events, along with technical documents and so much more.


I'm currently building a list for Certified - DSC or DSWA Dry stone masons in the USA. If you're certified please email me your information.

Tuesday, February 21, 2012

Definition: Tracing, Stone - no, no


A tracing is a stone which may look like a rectangle not a square as shown above. When building a dry laid stone construction one should avoid this when possible. You may use a tracing stone if it happens to run half of the wall width making good contact with the stone behind it. But repeated practice of tracing stones may weaken the structure of the wall. In some areas of United Kingdom this is a common building practice. Some stone maybe to large to make smaller. 


The above shows the best solution for a stone such as a rectangle. Placing the length into the wall will make a dry laid stone construction more likely a sound structure. In addition with the other basic walling principles.


This Dry Stone Mason - new to the craft wanted to gain a quick length of wall per day. By picking and placing tracing stones he gained length fast. Building in 6' sections. Can you spot his section with the longest larges stones? Look at all the sections - notice what looks to be the average size of stones on the job.

I have seen a great deal of dry stack stone walls with tracing in my area built by wet masons. They are using the same practice if they were building with mortar in order to get the most face out of the stone. This maybe be ok when using mortar.  This is not correct for a dry laid stone construction!

Moral of the story if you live in the USA and someone is building this way (a full wall or more then a handful of stones/unless this is the best use for the stone)- question them? Maybe fire them and hire someone who knows a little more about Dry Laid Stone Masonry. In this day and age with the internet, workshops, Ebooks, books, blogs, websites, YouTubes - I'm still shocked at those in the industry such as Masons and Landscape - who still have no clue. There is no excuse! Do what you do and do it good. Don't make excuses for crappy work. Build it right the first time so someone else doesn't have to come back and repair it a second time.

Notes: Rules are always meant to be broken. Just not all the time. You be the judge of when a tracer is ok.

Wednesday, February 15, 2012

DSWA North America Members Newsletter Feb 2012

NAMG Newsletter - Feb 2012

Congrats to all those how have worked so hard to make walling in North America what it is today. With out your hard work I would not have ever started a blog about Dry Laid Stone. Thank you for sharing the love of stone.

Please support the cause.  Take some time out of your hectic life and take a workshop this year!

http://www.dswanorthamerica.org


Friday, February 10, 2012

Project Finished - Wyman Park Dell - Baltimore 2010



Before patched together wall
The Dry Stone Conservancy from KY working with Allied Construction took on this massive undertaking in the Summer of 2010. The wall was a total of 1400 linear feet on average 3 ft high Butler stone retaining wall. Twelve Certified Dry Laid Masons from, MD, NY, MI, NC, KY working for 2 months to finish this amazing Dry Stone Project. 



We worked on 6 ft sections at a time. Once we finished our section we would moved down to the last waller. Starting the process all over again. 

These are a few of the sections I'm proud to say I built!. 





The darker stones are from the old wall section


Cap stones are a min of 8 inch thick weighing in at a min of 200 pounds per stone. 






Finished wall section


Come Visit Wyman Park Dell Located across from the BMA in Charles Village by Johns Hopkins University. Baltimore City, Maryland

Google Map Wyman Park Dell

www.wymanparkdell.org

Rockin Walls specializes in the Craft of Dry Laid Stone with an expertise on local quarried Butler Stone. Why would you hire a wet mason to build a dry stack stone wall?

Thursday, February 2, 2012

Tools - Carbide Hammer & Chisel's

When I first started into stone a mason friend helped directed me to purchase the following carbide chisels- Tracer, Pointer and a Set. When I started into my journey with stone I began to use my handy carbide chisels. They worked great. The benefit of carbide is the strength of the metal helping to keep the edges sharper longer. I purchased my first ones from Bon Tools. This was a great place for me to start with. Later I learned about Trow and Holden who actually make the tools. 

One of the first workshops I went to by Dan Snow w/ Andrew Pighills, in 2008 at the Mohonk Preserve NY. I had noticed both Dan and Andrew when they picked up any tool this was the hammer of choice for this workshop. Andrew seemed to like the Fiberglass. Dan had the wood. Dan's hammer was a little different. ( 3) Trimming $182 - 2.5 lb ) 

I decided if both guys used this type of tool maybe I should try one on for size. I liked it. I found once I started using this hammer I rarely pulled out the chisel's. What I liked about the Trimming Hammer  was it saving me one step. I didn't have to stop what I as doing to pick up a chisel. I was able to trim on the go. Keep in mind most of the stone I use in my area is very hard to shape. Butler stone really cuts down on the life spanned of the blades forcing me to sharpen them more often than other stones.

The key with purchasing the right tools. You have to first come to realize:

1) Not like A Superman Costume you will not become the best stone shaping master by buying a tool! Taking a workshop along with practice will help guide you to success. 
2) One can easily become obsessed with tools, like I did when I first started learning a new craft. With the help of a good instructor - I was asked to focus on the natural beauty of the stone unbeaten. Moral of the story. Shape what you need to but don't waste time doing it. PUT THE HAMMER DOWN! Step away from the wall. (ok sorry I was thinking about cops and robbers) 
3) Know your stone! Different hammers/chisels/tools will fit your needs based on style, stone harness.... Yes let's not forget your budget - just be sure to make a choice based on long term use. A Carbide tool is 2x + then a non carbide. Is it worth it? Depends on how invested you are? For me YES. 
4) If you make the investment YOU NEED TO KNOW HOW TO SHARPEN AND MAINTAIN your tools.  See my YouTube video listed below or others.

These are my Carbide tools back in 2012. I still own and use all of them and have added only a few more. The Pink duck tape helps me find them faster. I spray paint all of them to keep them from rusting. (Update 2017- Rust is no problem! A great New safe product called Metal Rescue can do magic on anything that has rust.) 


Left to Right

Hammers
1) Rock Pick  $121 - 1.5 lb Carbide blade and 16 tooth bushing head. I use this a lot on some of my softer stone such as sand stone ( PA Blue stone ) great for taking off edges without running the risk of the stone splitting into layers. Down side it does leave its mark.
2) Trimming $192 3 lb w/Concave carbide double edge's both sides. Great when you need a little more weight behind your swing. 
3) Trimming $182 - 2.5 lb w/Concave carbide double edge's front and single back. My Favorite for a little of everything. This with a brick hammer and I'm good to go.

Chisels
4) Hand Tracer $76 - 1" Stock 1" 1/2 Blade. Great for splitting stones. Tracer Video
5)  Rocko $82 - 1" Stock 1" 1/2 Blade $82 Great for shaping stone edges. Keeping the energy of your hits direct and kicking out.  ( Rockin Walls Blog review ) Rocko Video
6) Hand Point $47 -  5/8" stock. Used for taking of high points Point Video
7) Hand Set $109 - 1" 1/8 Stock with 3" Blade. Used for trimming large stone edges. Works best with flatter stones. ( I have yet to use this chisel) Set Video


My favorites in order
3, 4, 5, 2, 

Links:
Trow and Holden - Vermont USA

Starter Tool Set

Video How to Sharpen Carbide tools.

Rockin Walls Tool Sponsors! 
http://www.rockinwalls.com/p/sponsors.html