Wednesday, July 31, 2013

Why did the wall come tumbling down?


NOT BUILT BY ROCKIN WALLS
I'm going to tell you!! First and foremost this is not a wall Rockin Walls built. I'm sad to say this is an example of improper walling. I loved driving past this wall and think man thats a lot of wall. I also figured it was a mortared wall. I was wrong about a lot.

NOT BUILT BY ROCKIN WALLS
From a quick glance this 4.5' H x 300' L + PA Blue stone Retaining wall looks like a beautiful wall. What you can't see could cost you. I've had a few bids were the clients told me the other guys included aggregate behind the wall. ( to me this is just another line item which cost the client labor and materials.)

A proper built dry laid stone wall is not built with aggregate UNLESS you have drainage issues, or engineer has spec'd it. Other wise a traditional dry laid stone construction does not include aggregate only soil.

NOT BUILT BY ROCKIN WALLS

NOT BUILT BY ROCKIN WALLS

The property owner said when the wall was being built every week there was a lot of turn over of the work crew. As a waller this is not a good thing. A professional wallers have their own walling style which is like a signature. You can see this in the photos below.

NOT BUILT BY ROCKIN WALLS
The other notable issue with this wall is the fact that not one tie stone is placed in the wall. On at least a 3 ft high wall tie stones should be placed halfway up and set on center every 36". As seen on my wall drawling on the Stone Examples page.

Related Blog:

MC Through Stones Summer 07 (Tie stone article on how to)



NOT BUILT BY ROCKIN WALLS

This wall was built with cement cap stones. Interesting choice one which I'm sure helped keep pricing along with speed for a the crew. The cement cap stones look like someone slapped mortar to keep the caps on the wall. Blow up any photo you decide. I like to use natural stone as much as possible. With this wall due to the weight of the cement caps I would have placed them dry laid. Mortaring the cap might be advised if small children or adults planned to walk or run on the top. But the owner said this was not the case. Which in this situation could have been set with out mortar.

Related Blog: How To - Set Flat Cap / Cope Stones

NOT BUILT BY ROCKIN WALLS

The building of this wall was only stone on the face which keeps cost down. Looks good at first glance and will come tumbling down. There is no true structural support to the back of the wall.  Aggregate alone is not a solution for build the back side of a RETAINING WALL.

Retaining wall - Wyman Park Dell, Charles Village, MD built 2010. 1400 linear feet with Butler Stone


This is a wall I worked back in 2010 which was built for Baltimore City. Located across from the Museum of Art in Charles Village. Wyman Park Dell. As seen the double sided stone construction ie two walls built with small pack stones in the middle. This wall is 27" high before cap stones.


This is a public park. Please take some time and visit the wall for yourself. Google Map

NOT BUILT BY ROCKIN WALLS

When I looked down at this pile of small little white stones. I wondered where did all the PA Blue stone go? Its lost in a see of aggregate. I also ask my self did the contractor who took this job on - have any idea of what he was doing? No he didn't - if he did it wouldn't look like this. Nor would I be telling you this sad story of how the owner has to pay someone else to fix what shouldn't have failed.



Zach Goebelt from www.OutDoorInstallation.com - explains in this YouTube Video why you don't use just aggregate on the back of a wall. 



NOT BUILT BY ROCKIN WALLS

In this photo you can see how the more of the wall is about to blow out. With the bulge in the middle. Just matter of time!

The property owner told me he felt that mowing so close to the top of the wall over the years might have caused some of this. I had to tell him that was not the case. Any proper built wall shouldn't do this. I would understand if it was built correctly and there was a great deal of heavy water flow over years and years maybe. But not in the case. Just another example of clearly an uneducated leader of a work crew who did not lead his team to a pure victory of a successful standing wall.

Projects like this give home owners the impression that "dry stack walls"  may not be as strong structurally as other alternatives. Not true at all.

As a home owner you have several choices for retaining walls these are some of the more common ones;
1) Simple earth banks - basic grading
2) Timber retaining walls
3) Brick, cinder blocks or Natural stone mortared
4) Natural stone set with out mortar - Dry Stack or Dry laid stone construction.
5) Inter locking blocks ( ie concrete paver systems)
6) Gabion systems ( stones in a metal cage )

NOT BUILT BY ROCKIN WALLS
I hope the next guy he hires has a clue about repairing a dry laid stone retaining wall. I didn't have the heart to ask what he spent the first time. I look forward to driving by again one day to see this wall back off the ground. Standing tall and strong. Fingers crossed.

Be wise - be smart - educate your self. Hire a true craftsman who takes pride in his/her trade. Who has spent the time to be trained and educated by others a like.

CLICK HERE TO READ: STONEWORK - A technical guide to standards and identifications of common faults in dry stone walling.


undefined


For more wonderful technique articles please visit my other blog - Dry Stone Resource. 

UPDATE 2/9/14
A month (8/2013) after stopping to talk to the home owner about this job I noticed work had started. I just could bring my self to photography the work while the fellow was working. They added a few more large rocks placing them length in which is correct. A few rocks will not make up for proper structural support. Other cosmetic issues I noticed, saw cut stones facing out, no sense to follow any string lines to help guide the built to be both level and have a correct batter. Click on the image to enlarge it to make your own judgement. 
NOT BUILT BY ROCKIN WALLS
This new build was no better then the old build - worse. I'm always surprised that business offer services which they truly should not. This is like asking my lawyer to do my accounting. The property owner trusted a church friend to do this repair. But like the saying goes  

"You Get What You Pay For."  
NOT BUILT BY ROCKIN WALLS
In this photo above you can see the wall was rebuilt as it was in the first place - Single face (which is why it collapsed - what do I know? ) They added weed cloth to help separate the aggregate from the back of the wall. Now weed cloth is used for weeds.  If they felt it was necessary to reuse the stone they should have instead used geotextile as used when building inter-locking concrete block walls. The aggregate should have been removed completely - since it offers no needed drainage nor does it offer any structural support. So what does it do? WASTE valuable space which should just be dirt. 

NOT BUILT BY ROCKIN WALLS
I informed the property owner that this repaired wall would not last since they did not change anything to correct the cause of failure - how the wall was built.

How long WILL this repair last?!

   ------------------------------------
Do you have a Dry Laid Stone Wall like this you would like to share? Drop me an email Mark@RockinWalls.com with photos and details. 



7 comments:

  1. To me this is a no brainer...the property owner needs to call RockinWalls to have this wall repaired. Just sayin'

    ReplyDelete
    Replies
    1. Well I am Local, I kind of know something about stone, I would have to agree with you. I was thinking the same thing a NO BRAINER. Unless he spent the time to see my website maybe he still doesn't understand how wrong this wall is. Not to mention I'm local and I yes I do specialize in the craft of dry laid stone construction. Maybe thats no obvious. By the way did I say I was local and I'm an expert.

      Delete
  2. I bet he got a great deal though...that's all that matters. What a waste of treads too.

    ReplyDelete
    Replies
    1. Hi Matt - I can't imagine the original contractor is still in business. Hard to believe there are people who are comfortable offering services they're not suited for. I know you know this better then I do. Since you've been in the game WAY longer then me.

      Yes your right about the wasted treads. I have to say when I first saw these cement stone knock off's. All I could think about was those beautiful ones you have made. Like that one for the for that chimney cap. One day I'm going to learn that skill.

      We are so close to PA. IE 2.5 hours away - I don't under why PA Blue stone caps were not used. Those cement treads couldn't have been any cheaper. Maybe easier to set? I don't know - they do suck the life out of the wall in someways since they look so sterile. But thats just me.

      Delete
    2. I couldn't tell they are concrete from the pictures...they are weathered and covered with what looks like grass trimmings. Having never used stuff like that, I would take a guess they are about 1/3 the cost of Bluestone treads...it was probably a simple budget issue...sometimes you do what you must, even if stone would look better..case in point, those caps you referenced. I doubt these treads are any easier to set, because dimensionally they are the same...maybe a few lbs lighter.

      But that workmanship on the way is horrible...and it looks like they went 100 miles an hour building it too.

      Delete
    3. Can't pull the wool over your eyes. Now I'm wondering just how much they would cost. I could do PA Blue Stone 2' w x 3' l x 3"h for about $18.50 so I'm sure your right. I don't think its a bad way to go for the job it works! - Why not.

      Well they are easy to set when you throw all the mortar you can mix up under them. That also works - I think it would have looked a little nicer cleaned up. There wasn't even an after thought about trying to point the mortar under the caps. I don't know any thing about mortar and I would have taken the time to clean up my extra.

      You know you have to go 100 miles an hour when your working with 1 inch stones to build a 5 foot wall.

      You've made some very valid points. Thank you taking the time to comment.

      Delete
  3. hi Mark,
    I have a small landscaping business and have always been intrigued by dry stone walls. I have built a few block walls and found this failed wall post interesting. I am assuming the contractor either didnt know or care about correct backfilling specs. When building with concrete block the block itself is considered "facing" in that much of its strength lies beyond the blocks in pad, drain tile, compacted backfill,geogrid etc.. Im wondering, if the builder would have used correct backfilling procedure and well constucted stone as facing do you think the wall would have stood up? even a segmental wall system would have failed if installed in this manner... have you ever considered using backfill in conjunction with wall mass to stabilize retained soil? just wondering, cause in my neck of the woods dry stacked stone can be cost prohibitive. Also, i have really enjoyed looking through your website. Thank you for all of the great insights.

    ReplyDelete