Showing posts with label wedge and shims. Show all posts
Showing posts with label wedge and shims. Show all posts

Thursday, November 10, 2011

How To - Wedge and Feathers Voodoo Magic

For the last month I have been waiting for my local stone yard to get back to me with stones for steps. With the first snow to hit the ground. Time was running out. Time to come up with game plan # ? where to find stone steps.... I looked and looked. Nothing was jumping out. I was loosing sleep. Then my local stone yard suggested these sexy large PA Blue Slabs. Took about a 15 minutes to think about the concept. The great thing was I had my hammer drill and all tools in the car to shape some ties stones I was buying. So why not?!

This is how I made my steps using a age old technique still used my many today. In 12 minutes start to finish I could make one step. Call the Presses!


Spacing for drilling should range based on type of stone and harness. I started out with  4"inch holes then moved as far out as 7". A good role is between 4-6" spacing. You can do straight lines or even curves (so I've read) This was my first time! I don't have any idea what I'm doing. I'm just having fun! That's what life is all about. Learning right?


Drill (5/8 carbide mason) Holes for wedge and feathers to be placed. I drill my holes 3 inches deep to match the wedges I'm using ( come in different sizes to match drill and depth.) I used my drill to help clean out most of the extra stone dust. A leaf blower or a hose might have been nice too. Running the drill in and out of the holes twice seemed to do the job. 


Placed them into the stone. Notice the feathers/shims are placed in the direction you would like the stone to split-out. I taped each one with a 2 pound hammer twice moved to the next. Some suggest giving the stone time to breath once you do a full row. Such as a minute or so. I couldn't wait so I just hammered away. ha ha. You don't want to beat them. Just tap each slow and equally. Not a Race. (bonus tools- keep a magnet tool handy just in case you drop a feather/shim down into a hole. Helps to fish them out. When you use the correct sizes with correct depths you really shouldn't have any problem if you do drop one. But just in case..) 


VOODOO MAGIC made easy!!! Even a caveman can do it. 


From one large slab to 3 steps. The stones I was working with sizes ranged from 3-5'ft long with a thickness of 4-6" inchs


4 Large PA Blue Stones Slabs made into 9 steps for the job I'm working on. 



I couldn't have asked for a better out come with the stone I choose. Great treads, easy to work with in weight. Since most steps range around 12" deep tread with 7-8" height. Building with these are a breeze. Plus PA blue stone is like sand stone easy to shape if needed. Not extremely heavy. Kind of breaks where you want it 80% time.


Lots of thanks goes out to all my DRY Stone Collective guys and a big thanks to Russ Borrowed Ground

Also my local stone Yard Badolato Stone Supply in Cockeysville MD. Chris you're the man!

To read more check out my earlier blog 

Tool - Drill, Wedge & Shims



Thursday, June 23, 2011

Got Stone?

Heck Ya. I got stone!! After waiting for over 3 months I finally picked up my first barn stone foundation. 1 of 3 - one house & two barns on the same property.


In New England or Kentucky you can drive down the road and find Dry Stone Walls. More and more walls are protected from being removed. But many stone masons have a never endless supply of stone in their backyard. 


On the other hand in Maryland I'm not so lucky. The best way for me to find stone is go buy some from the local stone yard. Pick out the pallet and haul it home.


Or I can look for barn foundations. I have my eye on over 5 barns. The strange thing- All those I have talked too do not want to give them up. I believe I understand. As they site - they don't rot, but just stand in a state of time in history. Never aging. The love for the ruins keeps them attached not willing to part with them. If I had a old barn I would feel the same way.

 

Yes I GOT STONE!!
Today was a good day to go stone gathering of a different kind. I hired up a tandem dump truck to help me out. The tandem can haul 22 tons - I can only haul 6 tons. With a total of 8 hauls. I estimated we moved 100 tons. Thats alot of stone. Now time to start building! I figure that comes out to about 1320 sq face feet of wall. Nothing like having to much stone sitting around. Just makes me feel all warm and fuzy. I couldn't hold my self back from standing over the piles. Looking looking and looking. Eyeing up all the faces, shapes, sizes. I was even happy to find one which had been made smaller with wedge and shims.

I love knowing some one else touched the stone. I look forward to giving a new purpose to these stones. More to come in the weeks ahead. I thank those who helped me today. Brian for the hauling, Blair for the loading. Thank you guys! 

Good day for stone.