Saturday, October 25, 2014

Trow and Holden 2014-15 Rockin Walls Workshop Sponsor, "Try Before You Buy"


HAND MADE IN VERMONT FROM AMERICAN-MADE MATERIALS

At Trow and Holden Company, we are proud to offer the highest quality and widest variety of stonecutting tools available anywhere. Since 1890, we at Trow and Holden have worked side-by-side with the highly skilled people who use our tools, refining their design, improving materials and processes and exploring new applications. Our long tradition of working closely with our customers is instrumental in keeping us innovative. The best designs come from the users of our tools and, because we make everything right here, we can respond quickly to a customer's particular need. It's not unusual for a tool we custom-fabricated to end up in our next catalog!

We manufacture a broad range of carbide-tipped hand tools and hammers used by stonemasons throughout the world as well as a complete line of very precise pneumatic tools and chisels for stone carving. Our company was among the very first to successfully use tungsten carbide tips on hand tool and hammer blades. Since then, we have continued to be at the forefront in carbide material development and still use only virgin powder, U.S. manufactured carbide in our products. All of our Hand Tools, Pneumatic Tools and Hammers are individually serial-numbered allowing us to record and keep track of the physical specifications, purchase information and performance of every tool we make.

From forging and forming to heat treatment and finish grinding, all of our tools are made on the same site in Barre, Vermont where they have been manufactured for over 123 years. All of our employees complete a four-year apprenticeship in tool making -- we like to say that our tools are "made by artisans for artisans".

Whether it's stonecutting hammers, carbide hand tools or precision pneumatic carving tools, Trow and Holden Co. will strive to continue to lead the industry in design and materials innovation. Our roots are in the Barre,Vermont granite industry and we know hard stone. 

If you have any questions or suggestions regarding any of our products, don't hesitate to call us at 1-800-451-4349. And, feel free to visit our factory, weekdays from 8am-4pm. We'd love to show you around and will do our best to help you choose the right tool for your purpose.


STONE MASON'S OR MASH HAMMER
Made for striking stone only, should not be used to hit another hammer, nor be hit by another hammer. One end is a splitting blade for breaking stone, the other end is for trimming and can be provided with either a flat or concave face.

4 lb  Mash Hammer $94.00 w/16"Wood Handle $8.00


CARBIDE TRIMMING HAMMERS
Two of most popular hammers are now available with carbide on all edges, so you can use them longer with less regrinding. When the edges eventually dull, turn it over on the handle for 2 more fresh edges. It works equally well for right or left hand use. Resharpening is easy on small grinders with 6" or 8" diameter silicon carbide wheels.


2 lb w/Carbide Blade & Back Edges $138.00, 16" Wood handle $8.00, 13" Fiberglass smooth grip $15.00, 13" Fiberglass cushion grip $17.00


2 1/2 lb w/ Concave Carbide Edges on all 4 sides $181.00, 16" Wood handle $8.00, 13" Fiberglass smooth grip $15.00, 13" Fiberglass cushion grip $17.00


ROCK PICK
For years we have been installing carbide tips onto our customer's brick mason hammers. We are now proud to offer two sizes of VAUGHN hammers with carbide-tipped blades. In addition, a carbide flat head (for trimming edges) or a carbide bushing head (for leveling or texturing) are available in both sizes. Wood handle included.

1 lb Carbide Blade and Flat Carbide Head $115. 

To see everything Trow and Holden has to offer visit their website Click Here

Trow & Holden YouTube
Trow & Holden YouTube older channel

Please support my Sponsors.


Color Code: Florescent Orange


Friday, October 24, 2014

Bon Tool Co. 2014-15 Rockin Walls Workshop Sponsor, "Try Before You Buy"


Rockin Walls is happy to announce Bon Tools Company as a proud Sponsor of "Try Before You Buy".  Rockin Walls Dry Stone Workshops are the first in the USA to offer a great program to participants. Giving hands on opportunity to see what fits them the best. Helping wallers in shaping their future one stone at a time.

Over more than five decades Bon has grown to be a global leader in the manufacture of tools for the professional building trades. With a firm commitment to provide the best value and to maintain the highest standards of workmanship and customer care, Bon remains a trusted source in the industry.

Bon has distribution outlets in all 50 states and around the world. For additional information call our sales department at 800-444-7060 or browse Bon’s product line of more than 5,000 tools at  www.BonTool.com











Great for Flat work, or setting foundation stones firm into earth

Color Code: Blue

Thank you Bon Tools for your loaner hammer support.

Please support my Sponsors.
To see more of what Bon Tool Company has to offer you - Click Here!


4430 Gibsonia Rd.Gibsonia, PA 15044 Phone: (724) 443-7080 FAX: (724) 443-7090 sales@bontool.com

Wednesday, October 15, 2014

FREE Fire Pit Workshop Oct 18th @ Balducci Stone Yard


Come Join me Mark Jurus at Rocktober Open House Event is this Saturday, Oct 18 at 12pm rain or shine @ Balducci Stone Yard! I'll be teach everyone how to construct their very own dry laid stone fire pit. 

I'll be on hand  to answer any questions regarding your hardscape projects! 

If our a professional in the industry please stop out to learn more about Dry Laid Stone workshops. I will also be bring my Sponsors: Bon Tool and Trow and Holden Hammers for folks to "Try Before You Buy" 

See you on Saturday!!

Balducci Stone Yard
18159 Susquehanna Trail South, New Freedom, PA 17349. 

Right on York Road about a block north from Maryland Fire Dept

BONUS!!!!!
Also be sure to ask for a Bon Tool $15 dollar off Rockin Walls Coupon on your purchase over $50. 

Tuesday, October 7, 2014

October 11-12 Dry Stack Stone Workshop - Amazing!


October 11 - 12  Columbus Day weekend Was a 2 day hit!! Stay tuned for photos and a blog to follow in the next week. I wish to thank the 6 participants, and our sponsors Bon Tool and Trow & Holden their support in our success. 

Blogs and photos to come in the next week! Come join us for the November 8-9 workshop.

Sign up today on the Workshops page.

Monday, September 8, 2014

9/2014 Dry Stone Blacksmith Building, Willowbank School, Niagara Falls Canada


Me and my Amish mason buddy Mark traveled to WillowBank school 9/2014 in Canada to take part in learning with some of the best wallers in the world. Mark tested for his level 1 DSWA on Monday and PASSED! Con-grads Mark for getting it done. 


This is the 4th human inhabited Dry Laid Stone building in North America that Dean McLellan (from Canada) has orchestrated to be built. The last one I was able to go and put some stone on was the Stone Wurx back in 2012. A 20'W x 40'W x 7.5" H with a green roof. As seen below. I walled on the upper chimney. 


Over 22 men and women come over from UK, Canada and USA. UK is the home of some of the oldest Dry laid stone structures still standing in the world. Andrew Loudon, Bill Noble-family all made the trip to teach, judge and work on the building.

Bill Noble looking for stone.
The best part is that this event is being held at the Willbank School with a focus on ecological and sustainable approach to heritage conservation. Teaching others crafts from the past for tomorrows future. (I wish we had schools like this in America) Getting back to basics is my love for dry laid stone. The same principles have not changes for 1000's of years. You don't need any fancy tools. You just need to make the time to learn about the proper methods. You can always find a rock.

This event was hosted in Queenston Ontario, Canada. Another great job Dean! Thank you. 


The Blacksmith building being built. Yes all dry laid stone of course not the roof. ha ha ha...That's one large building!

2013 WillowBanks Back wall.
As seen in this photo Andy Loudon from UK holding up a rock at the far right of the wall. What strength and restraint he shows with such explicit form. Thats true talented skill at its best UK style. 

Andrew Loudon doing a Sunday competition among other wallers
To see other talents by Andrew Loudon Click Here

Many thanks to my wife Teresa for supporting me allowing me the opportunity to spend a week learning more about my craft. I know all our horses and cat will only get the best care while I'm gone. I'm going to miss her and all of them even the newest fuzzy kitten someone dropped off 2 weeks ago.  Man he's cute - At least he now has a loving family to care for him. 

Sunday, August 31, 2014

10/2013 St John Road, Retaining Wall, Roland Park, Baltimore Maryland


10/2013 St John Road, Roland Park, Baltimore Maryland. 45' L x 28" H retaining walls same design as original. Built with old wall stone mixed with Butler Stone a little Laurel Mountain/PA Field stone mixed in. Wall has a 1:6 batter with protruding foundation and flat cap stones.


The start of the project always takes a little planning. The biggest issue on this job was the staging and handling of the all the material. I had to park in a alley to off load. Then us my dingo to haul every thing up the small trail with the dingo into the back yard. Seen below to left.



The space was completely over grown. I felt very claustrophobic in the space.


I did a job right next door to this home a year earlier "Beechdale Road Retaining Wall" and had stopped over a few times when I heard someone hitting stone. I found a gentleman working on building 2 other projects. He started this one I would be taking over.

This is all that was left after he walked off with not only a deposit but also the full payment. How could you not trust someone if you've already done 2 other projects with them? Well he never came back but to ask for more money after he already took a deposit and final payment. I'm always surprised how people like this can sleep at night. Its not that hard to simple treat others as you'd like to be treated. Last but least to always say "Thank You".


Knowing they had been clearly ripped off. I suggested time and material. This was the start of my new billing method. Everyone gets the fair end of the stick. No guessing no extra surprises...... win win for everyone. The main reason for me to take on the payment method was I didn't know how much material I had to work with or how long it would take to move new material on site and more importantly I wanted to be sure the client was being charged for only the work being done.

Notes: Remember before you dig you must call Miss Utility 811. It's the law!!

First steps removing all the old wall and clearing out the space. I made the suggestions to remove a great deal of the over grown plantings to help open the space. The client agreed and it was time to clean house!!.


This is the only other part of the wall that was original. I believe it had been rebuilt point. I know this because the building style is different then the first part of the wall. The wall was built level from one side to the other. So I stuck to the same design. I believe the wall might have been built dry but clearly was mortared over time.


In this photo you notice a old water feature with a cement pool. Built right in front of the wall. A pipe came out of the wall with running water to fill up the pool. Not sure where the extra water went. I'm also not sure what a pond this size would have had in it. But I guess it was a step above a bird bath. I'm thinking it was built in the 60-70's. The plan was to keep this and build my first small water fall. Using the cement formed pool with cracks with a new rubber liner. The wall would site back from this pool.


More stone coming in. 1 pallet means 4 smaller ones in order to move them off the truck and up the hill. Thank god for my little Ride on plat form my buddy Mark built for me.


Next it was time to build the foundation. Having more then enough stone to choose from helps stop my feeling "I'm using the best stone in the foundation". Kind of a mind game I have to fight every time I build a wall. I hate to bury good walling stone. A strong foundation makes for a strong lasting wall.


This is the staging area. All my pallets set off to the side so I could grab them when I needed them. The blue tarp covers the pile of dirt I moved out but would need to put back later once the wall is finished.


Foundation all set. Two walls using large stone on the out side and in the inside. Packing in the middle. Remember length in for strength. 

Related Blog: How-To-Foundation


Wall frames set - build time! Two PVC pipes set into the wall to run a water lines the other electric.


I can't say it was very easy working around this cement pool. Luckily I never made a wrong step.

This photo helps show the front wall and back wall being built. You can also see how I stage my pallets closer to pick off of when I'm working. The staging of a job site can be the hardest thing to learn. For example where I'll put the dirt so its not to far way when I need to put it back. Or where I place my pallets so I don't move them more then once until they are empty.

Time is everything. Being smart about how you use it is key!



Flat Caps start to go up.




Yes more stone.


I cut out a PA blue stone in order to attempt to make a water fall. But the water running back was an issue. Even if I had a liner I ran the cancel of under minding the wall along with the loss of water. So I felt it was better to scrap the idea and come up with something else. Clearly this one wasn't working very well. It was a nice thought.


Once I got the other end finished up I started capping the other side so I would be able to meet in the middle. Notice my handy brick with the string line wrapped up.  As I move forward I wrap it around the brick and set it on the next stone. As I get closer to both stones coming together I'll then use a long level to ensure I'm on track. Bubbles never lie.

I know this is natural stone but one should never use this as an excuse as to why the work shouldn't be perfect. That is perfect? A proper built wall using should always follow Basic Principles and Rules

Related Blog/Video: Dry Stone Principles




Finished Wall!!



New fill dirt being placed back behind wall.


I changed the hill grade to give a smoother flow to the space and wall. Four years at one of the best Art Colleges (MICA) in the USA, I learned skills that other masons can't begin to bring to the table. Color theory, negative space, compositions, focal points to name a few. 




I had to build a few lintels over drain pipes and a gas line. Above I placed two loose stones to hide the hole. As seen below both removed.



You can see the grade change in this photo. I took the hump down in the middle where it was high to smooth it out. Now visually as you look up the hill you see the home.




Wall was now done. Time to get working on what to do with the water feature. I contacted Maryland Aquatics. Who got me all set up with everything I would need to make this into something new.


I stated out with the water fall box setting it so the sound would travel up the hill and too the home. The clients kitchen over looks this space so they can enjoy the sound of the water fall.


Then I put down the felt -

 and liner.

Next comes the piping and pump. I added a extra relieve value at the pump end to act like a volume dial if the water pressure was to much at the water fall box. By doing so allows the opening of the valve to reduce the water flow out of the water fall box.


This was a nice score. A 3 in 1 cement, primer and cement spray PVC piping. No more mess or wasted cans of product after sitting for a month. I picked this up at Home Depot PipeWeld. One of the best products I've used to date. But nothing compares to PEX piping.



I also placed a valve on the water fall box with the ability to hook up a garden hose. This would help for clean outs. A simple system to allow for basic maintenance needed yearly.


Then it was TEST TIME!


DOG APPROVED!!!

My client told me his dog didn't like water. Funny how he just jumped right in. I set flat cap stones to hide the liner. This might not be as organic but it fit the bill and solved the need to hide the cement pool and liner.


Of course the weather was great for the full build then the last day I was busy playing in a mud puddle. Not to glamorous but it sure felt great to have finished up another wall for a very happy client. I finished things up with a few plantings I had from my home. Some hosta's, ground cover, and grasses to help finish up the space.



Last but least straw and grass seed to finish up the job.


Staging area was all cleaned up.


One wall and one water fall = Two very happy clients and one happy dog.

If you made it threw another length blog. Thank you. This is clearly the longest to date. I feel content is king and photos don't lie. When I see finished photos of projects I always wonder - How did they do that? Photos, copy, and water marks do take a lot of my time. If I can help one person to understand proper dry stone methods - this time was well spent.

Thank you for your time!